This plant is for aluminum castings.
One-stop service from designing molds to casting, heat treatment, and machining is available.
We are certified to IATF 16949:2016 and ISO 14001:2015.
We provide castings of aluminum and iron with Japan bases with BCP function and a plant in Bangalore to support mass production demand from Japan and overseas.
This plant is for aluminum castings.
One-stop service from designing molds to casting, heat treatment, and machining is available.
We are certified to IATF 16949:2016 and ISO 14001:2015.
This plant is for mass production of iron castings by H process. It also has BCP function of our group.
This plant is for high quality aluminum castings as in Japan.
Employees are locally hired.
Please refer to scroll horizontally.
| Headquarters plant | Shinto plant | Bangalore plant | ||
|---|---|---|---|---|
| Production | Casting | Aluminum gravity die casting | Ductile iron casting | Aluminum gravity die casting |
| Material | AC2A, 2B/AC4A, 4B, 4C/AC7A and others | FCD500 | AC4A and others | |
| Method | Gravity/Low pressure die casting (Thin, complex-shaped casting) |
H process (Thin, complex-shaped casting) |
Gravity/Low pressure die casting (Thin, complex-shaped casting) |
|
| Automation | 16 FUNUC robots (yellow) 2 FUNUC robots (white) 4 other robots |
6 FUNUC robots (yellow) | — | |
| Heat treatment | T5, T6 treatment | — | T5, T6 treatment | |
| Machining | 15 NC lathes 14 Machining Robodrills 2 Five axis machining centers |
— | 2 NC lathes | |
| Quality assurance | Material | Emission spectroscopy | Emission spectroscopy | Emission spectroscopy |
| Hardness/strength | Brinell hardness tester/tensile tester | Brinell hardness tester/tensile tester | Brinell hardness tester | |
| Size | 3D measuring machines (1 unit Tokyo Seimitsu, 1 unit Mitutoyo) |
3D scanner (KEYENCE) | — | |
| Shape/surface roughness | Shape measuring instruments/Surface roughness meter | *Measured at Headquarters plant | — | |
| Internal defect | X-ray CT/X-ray transmission | *Inspected at Headquarters plant | — | |
| Tissue observation | Microscope | Microscope | Microscope | |
| Designing | Casting quality | Flow analysis/Solidification analysis | *Simulated at Headquarters plant | *Simulated at Headquarters plant |
| Shape design | CAD, CAM | *Designed at Headquarters plant | *Designed at Headquarters plant | |